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Advanced Apprenticeship (Level 3) In Metal Fabricator

Loughborough College, United Kingdom
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Course Overview

The general purpose of the occupation is to carry out metal fabrication work using things such as rolled steel joists, columns, channels, steel plates, metal sheets, etc.

Work includes manufacturing bridges, oil rigs, ships, petrochemical installations, cranes, platforms, aircraft, automotive and machinery parts, sheet metal enclosures, equipment supports, and anything fabricated from metal. Fabricators can work alone, in teams, in factories, or at operational sites. Fabricators use an extensive range of metals, including steel, aluminum, and titanium, from 0.5mm up to over 20mm. The size and weight of the fabrications can range from components that can easily be picked up by hand to massive structures that require several cranes to manipulate.

In their daily work, an employee in this occupation interacts with planners, supervisors, inspectors, designers, welders, pipefitters, fitters, machinists, riggers, steel erectors, stores personnel, painters, and many others involved in manufacturing, production, maintenance, and repair.

An employee in this occupation will be responsible for the quality and accuracy of their work while ensuring it conforms to a relevant specification, such as an engineering drawing or an international standard. Fabricators are also responsible for the health, safety, and environmental (HS&E) protection of themselves and others around them.

General Eligibility

  • Five GCSEs at Grade C/4 (or above), including Level 2 or GCSE C/4 or above in English, Maths, and Science

  • If an Apprentice has not already achieved Level 2 (GCSE C/4 or above) English & Maths, they must: -Study for and gain Functional Skills Level 2 English & Maths

  • Initial Assessment on enrolment Level 2 Maths & English.

What You'll Study

1 Modules

Duty 1 Work safely at all times, complying with health and safety legislation, regulations, and organizational and environmental requirements.

Duty 2 Plan and prepare for the METAL fabrication activities before commencing work.

Duty 3 Check materials conform to the specified grades, dimensions, and thicknesses identified on detailed engineering drawings.

Duty 4 Use the correct methods for moving and handling resources and materials.

Duty 5 Set up, check AND adjust the equipment for use in the safe and reliable fabrication of METAL products or components and maintain the equipment in a reliable and secure condition throughout.

Duty 6 Interpret technical drawings, patterns, templates, and specifications to mark out, produce and assemble complex fabricated products to meet the required specification and quality requirements.

Duty 7 Use appropriate tools, equipment, and techniques to shape and form (HOT or COLD) metal materials, demonstrating and applying knowledge of material properties and characteristics throughout.

Duty 8 Monitor resources and activities throughout the fabrication of products or components, identifying areas for improving the production process where possible.

Duty 9 Cutting, drilling, shaping and preparing METAL materials during fabrication using manual and power tools, thermal and laser cutting, as required, calculating dimensions and tolerances using knowledge of mathematics and instruments/equipment.

Duty 10 Operate appropriate tools and equipment to join metal parts using a range of mechanical fasteners and to fix techniques required by the specifications applicable to the fabrication activity being carried out and by approved joining procedures and quality requirements.

Duty 11 Operate thermal joining equipment to join metal parts using a range of appropriate techniques to the standards required by the specifications for the fabrication activity being carried out.

Duty 12 Inspect and test joins for security against required standards.

Duty 13 Carry out quality checks on parts and completed assemblies.

Duty 14 Deals with problems within the fabrication activity in line with the role's responsibilities.

Duty 15 Restore the work area and equipment to a safe and reliable condition on completion of the activity.

Duty 16 Complete documentation at the appropriate stages of the work activity.

Ready to get started?

For any enquiries or further details, please don't hesitate to contact us. Let's take the next step in your academic journey together.

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